Search found 15 matches

by safetyjon
Thu Mar 14, 2013 1:09 pm
Forum: The Honda CA95 / Benly 150 Restoration
Topic: back into my benly project after months away and no spark!
Replies: 9
Views: 11469

another followup.

after testing the points wire with the points open (as the forum post suggested) there was power! tested the plugs against the block, there was spark! i buttoned her back up real quick and she fired right up!

awesome!
by safetyjon
Thu Mar 14, 2013 11:39 am
Forum: The Honda CA95 / Benly 150 Restoration
Topic: back into my benly project after months away and no spark!
Replies: 9
Views: 11469

deciding to not give up so soon, i tore into the rats nest behind the headlight and found that power from the key switch wasn't making its way through the plastic connector to the rear of the bike. see here:
http://i.imgur.com/m9eHQAa.jpg

now i've got power at the black wire at the coil, but not ...
by safetyjon
Thu Mar 14, 2013 10:53 am
Forum: The Honda CA95 / Benly 150 Restoration
Topic: back into my benly project after months away and no spark!
Replies: 9
Views: 11469

no power to the green points wire. no power at the black wire at the coil. no power at the hot splice where the coil's black wire connects into.

opening up the headlight nacelle, the connections appear to be ok, but it's a mess in there. the harness on this bike is in really bad shape, and i'm ...
by safetyjon
Tue Mar 12, 2013 4:58 pm
Forum: The Honda CA95 / Benly 150 Restoration
Topic: back into my benly project after months away and no spark!
Replies: 9
Views: 11469

thanks for the reply!

both the old coil and the new old coil are testing around 1.5, so they're both ok.

key position is correct, i learned that lesson already :)

how to check the points wire for power? it is as simple as testing it against a good ground?
by safetyjon
Tue Mar 12, 2013 10:30 am
Forum: The Honda CA95 / Benly 150 Restoration
Topic: back into my benly project after months away and no spark!
Replies: 9
Views: 11469

back into my benly project after months away and no spark!

hey everyone-
i've been slowly working on this bike for about a year and half now, on and off. it had been sitting for a few months before i was able to find the time to get started on it again, and now i'm finding that there's no spark at the plugs.

i had a buddy come over to help me test a few ...
by safetyjon
Mon Jun 18, 2012 12:48 pm
Forum: The Honda CA95 / Benly 150 Restoration
Topic: horn woes
Replies: 19
Views: 40434

That sux Safetyjon! Better there than on the road in traffic I suppose. If you haven't replaced cables on these bikes, beware of NOS cables. They may be in as bad or worse shape than the original (ie-dry rotted, and/or chrome pitted). In the case of my replacement front brake cable the rubber boot ...
by safetyjon
Sun Jun 17, 2012 3:29 pm
Forum: The Honda CA95 / Benly 150 Restoration
Topic: horn woes
Replies: 19
Views: 40434

I have built or rebuilt Two CA95's, Two CA160's and I am working on a 3rd. Not to brag but to make a point.

I also busted my tail trying to figure out why the horn works with raw power, but when it's on-line it does not work...and dims lights and such.

Under the horn shell is a 10mm nut. The horn ...
by safetyjon
Mon Jun 04, 2012 8:32 am
Forum: The Honda CA95 / Benly 150 Restoration
Topic: CA95 Battery Help
Replies: 38
Views: 56277

i'm still working on the horn issue , which i thought i had nailed down to needing a fully charged battery. i went out to the bike this AM with a freshly charged battery, buttoner her up, kicked her over...no horn.

i think i might have a poor ground connection. i'm having trouble locating the ...
by safetyjon
Sun Jun 03, 2012 6:44 pm
Forum: The Honda CA95 / Benly 150 Restoration
Topic: Throttle Issues
Replies: 6
Views: 10555

My throttle doesn't return like I would expect it to, but my expectations are based on newer bikes. Check the throttle slide in the carb, maybe it's dirty. Also check that you have the correct cable and that it's routed properly.
by safetyjon
Sun Jun 03, 2012 9:11 am
Forum: The Honda CA95 / Benly 150 Restoration
Topic: horn woes
Replies: 19
Views: 40434

it was the battery. fully charged, into the bike, kicked right over...horn is loud and happy. i'll be taking jetblack's advice and kicking it every start, then waiting to flip the lights on after it's revved a bit.

thanks everyone!
by safetyjon
Sat Jun 02, 2012 6:02 pm
Forum: The Honda CA95 / Benly 150 Restoration
Topic: horn woes
Replies: 19
Views: 40434

Nope, it only sounded when I had the headlight disconnected or when it was off the bike and tested straight to the battery. I pulled the headlight wiring today, just as it was when I forgot to wire it yesterday, and it didn't sound in either of the two on positions...confounding! So I pulled the ...
by safetyjon
Sat Jun 02, 2012 2:33 pm
Forum: The Honda CA95 / Benly 150 Restoration
Topic: horn woes
Replies: 19
Views: 40434

...but the horn sounds great if I pull it and run it straight to the battery. It was also working with the headlight wiring undone. I'll give it a shot, though!
by safetyjon
Sat Jun 02, 2012 8:39 am
Forum: The Honda CA95 / Benly 150 Restoration
Topic: horn woes
Replies: 19
Views: 40434

horn woes

i'm just getting my 66 benly wrapped up and ready for inspection, working on one last little problem...the horn.

you can hear the horn make a really small squeak as you let go of the button, happens every time. all other electronics are working great.

here's what i've done:
-took the horn off and ...
by safetyjon
Wed Apr 25, 2012 8:44 am
Forum: The Honda CA95 / Benly 150 Restoration
Topic: CA95 Battery Help
Replies: 38
Views: 56277

i thought it looked awkward, too, but then i took a look at some of the photos on page one of this thread. everyone's got their ground bolted to that hole.
by safetyjon
Wed Apr 25, 2012 8:00 am
Forum: The Honda CA95 / Benly 150 Restoration
Topic: CA95 Battery Help
Replies: 38
Views: 56277

ground wire bolt?

hey all!
i bought a 65 benly last october and spent a little bit of time trying to get it's battery situation figured out, but then i bought a 75 cb550 and it's taken up most of my free moto-time. i pulled the old battery out, with most of the bits and pieces, and so it's sat for the last few months ...